Place an ink mark across the aluminum casting at 9 and 3 oclock to identify the. This manual covers these differences so that this mistake will not happen to you. On this video we cover a very common problem with this unit. The t20s hold the valve body together and if you separate them you might loose checkballs and springs.
Sunbelt valve body builders transmission valve body aw55. Pan service kit see more info 09g tf60sn pump bushing. It has lots of little parts that are going to get lost if you arent extremely careful. Libros similares valve body 09g valve body pdf 09g valve body 4r70 valve body kia sportage jf506e valve body repair pcv valve valve unlock valve hydraulics vickers cvu pdf apriete tapa clio 1. I began my search over the forum and notice that everyone has talked about the valve body of these. Volkswagen 09g transmission problems as their owners will be well aware, certain models of the volkswagen jetta 2. Only use lint free paper or cloth to protect and clean around the valve body. Revmax brings you 09g tf60sn oem updated valve body.
Our partners will collect data and use cookies for ad personalization and measurement. You will mustinclude too much info online in this document to speak what you really are trying to achieve in yourreader. To clarify the details and get more accurate information on how to solve the problem of thumps, jerks, shudders when changing gears please contact us. Buffalo engine general motors 400, 4l80e, 4l85e shift kits, zip kits, valves, and other valve body components. These kits involve boring the aluminum and installing sleeves and valves. Owner manual 2000 ford focus, 2000 ford focus repair. Libros similares jf506e valve body repair valve body 09g valve body pdf 09g valve body 4r70 valve body kia sportage pcv valve valve unlock apriete tapa clio 1. The front wheel drive six speed transmission called the 09g used in a variety of volkswagen vehicles is plagued with shift problems. Skoda octavia ii 2004, octavia ii 2010, octavia iii 20, octavia iii 2014, superb ii 2008, superb ii 2011, yeti 2010, yeti 2011 gearbox 02q and 0fb workshop manual pdf free online edition 06. There are many different variations of the 09d valve body, therefore correct identification through vin match up or visual confirmation is essential in order to obtain the correct unit for your application. Specifically, because the return on investment associated with remanufacturing transmission valve bodies is beneficial to both the. Repair groupslist of workshop manual repair groups.
Each valve body is disassembled, cleaned, inspected, calibrated and tested to restore oe form, fit and function. The six forward gears and reverse gear are engaged by three multiplate clutches and two plate brakes. The leader in remanufactured valve bodies all valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify proper operation of the pressurecontrol circuits. Product information and payment information is available simply. Transmission repair manuals 09k, 09g, 09 aw tf60 sn 61. Information and repair instructions for the automatic gearbox 09g. Rags will deposit lint that can block or jam shift valves, check balls, and hydraulic ports. Buffalo engine components product catalog and online store. Some fluid will run out when you remove the valve body. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Tr60sn09d valve bodies now available, valve bodies to suit the tr60sn09d range as fitted to audi q7, porsche cayenne and volkswagen touareg. Information about rebuild transmission jf506e 09a vw, ja5ael, re5f01a 09a jf506e using of completely automatic valve body which is responsible for management of work of a transmission has allowed to minimize the amount of transmission essentially.
Audi, jetta, passat, 09g09m atsg pdf online download. Transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. If you are confident the k2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the n282 adjusting plug out 1. Aw6vwf1 large cans, remote cooler with switches part no. Automatic transmission basics linnbenton community. I have yet to find out how to post a file on this damn forum and the moderator is nonexistant so no luck there. Aw tfsn, tfsn, tfsn mini ga6f21wa vag 09g, 09k, 09m 6speed fwd electronic control. But at the same time the box has lost in reliability indicators.
View details 2277109 a500 a518 a618 sonnax manual valve. Installing them in the wrong location can cause shifting or pressure problems. Valve body 09g tf60sn ipn415740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a parts. Each sonnax 09g remanufactured valve body is 100% vbt tested to match oe performance, and calibrated to be used with oe friction materials, oe clutch pack clearances and oe transmission fluid. It must be noted that the 09g and 09d are technically two different animals in this capacity and most of their parts cannot interchange. In the usa, they offered a 7 year, 100,000miles extended warranty on this component because it is liable to fail. Particularly shifts that have engine revs inbetween shift transitions we call flared shifts. Volkswagen transmission repair, rebuild or replacement 09g. Removing and installing wiring harness for solenoid valves and senders. To repair this, the transmission must be removed and the differential. List of workshop manual repair groupslist of workshop manual repair groupslist of workshop manual repair groups repair group 00 technical data 32 torque converter 37 controls, housing 38 gears, control 39 final drive differential technical information should always be available to the foremen and mechanics, because their.
From 2014maktrans service station offers quality valve body repair on its own equipment with the replacement of sonnax valves enlarged and standard ones, in order to avoid loss of oil pressure and prolong the life of the automatic. Vw 6speed automatic transmission 09g repair manual edition 07. As an example, the epc solenoid 93 is normally open. Vw 6speed automatic transmission 09g repair manual edition. Because we stand behind our quality, we are able to provide an industryleading limited lifetime warranty on all our remanufactured transmission valve bodies. Ive also found numerous threads of people changing the valve body. Here is the access download page of 09g transmission repair manual pdf, click this link to download or read online. With phones and tablets there is limited support for adobe acrobat pdfs which we utilize in transgo tech library. The solenoid that regulates that clutch to apply is the n282 solenoid. Valve body kits free delivery possible on eligible purchases. Accurate valve body identification is crucial as the styles do not interchange.
This will resolve your flare concern if you do not have any other problems. Adjusting clutch control valves on aisin fwd 6speeds. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. A dull bore is a sign of very light to no wear on a valve bore. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. Aisin warner tf60sn, tf61sn, tf62sn, tf63sn, tf64sn mini ga6f21wa vag 09g, 09k, 09m 6speed fwd electronic control automatic choice 0044 01761 452255 menu. Home technical manuals technical manual 09g tf60sn. Clutches k1, k2 and k3 transmit the engine torque to the planetary gear. Remanufactured 09g valve body for volkswagen and skoda. The 09g 09m transaxle uses a lepelletier gear set arrangement, using a simple planetary coupled with a ravigneaux type planetary. Lower valve body bottom side toyota a245e246e cooler bypass valve install as shown spring.
Specifically, because the return on investment associated with remanufacturing transmission valve bodies is beneficial to both the remanufacturer and the end consumer. Vw 09g transmission valve body repair repair kit for valve body and tells you what other videos did not. Transmission repair manuals 09k, 09g, 09 aw tf60 sn 61 information about rebuild transmission 09k, 09g, 09 aw tf60 sn 61 the transmission of tf60sn61sn has been developed for use with frontwheel cars which torque of engines doesnt exceed an indicator 280 newton of meters. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. The 09g 09m 6speed automatic transmission is installed in the following volkswagen vehicles. After installation in the transfer case, it is added in a vertical position and in a direct axial direction to the. Quality tf60sn 09g 325 039d valve body repair tools kit automatic transmission volkswagen find quality valve body, other auto transmission systems.
The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue. Volkswagen transmission repair, rebuild or replacement you have found the seattle areas best transmission engineering team. Repair kit for valve body and tells you what other videos did not. Aisin aw tf60sn, bmw 6f21wa, vwaudi 09g, 09k, 09m vacuum test guide. Read online now 09g transmission repair manual ebook pdf at our library. Ford motor company hasnt produced pictures of this valve body, and hasnt named the valves at the time of this writing figures 1117. Developed with help from volkswagen, this version received the 09d designation and is primarily seen in the.
You will mustinclude too much info online in this document to speak what you really are trying to achieve in. Jun 27, 2015 in this video, i go through the process of what i do with honda valvebodies. Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. Solenoids are individually cleaned, inspected, calibrated, and tested. Automatic transmission basics linnbenton community college. The detailed steps below correlate to the quick guide steps. The pictures included here are the first to be published.
Automatic transmission rebuild and repair manual vw audi 6 speed transaxles o9g tf60sn. Solenoid valve wiring harness 14pin connector, removing and installing. File type pdf 09g transmission repair manual on the diff and the output shaft. This transmission is dependent on a wide range of things for proper shift overlap. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. The japanese automatic transmission manufacturer aisin co. Revmax has been offering high quality computer dyno tested valve bodies for almost a decade. With age, the resistance in the wiring andor electrical terminals between the valve body. Ship direct to repair shop we provide an outthedoor price, with shipping, for a replacement remanufactured 09g series valve body direct to your repair shop. Only an authorized volkswagen dealership could perform the repair. Transmissions, well look at a few critical aspects of service for the 09g, including fluid level inspection, valve body service and rebuilding tips. The tr60sn transmission is a rwd 6speed unit manufactured by aisin aw for use in luxury suvs. Index oe case, so the valve body location and the two ports to lube and k2 clutch will be at 6 oclock. The 09g09m 6speed automatic transmission is installed in the following.
Get 09g transmission repair manual pdf file for free from our online library pdf file. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. At this point pull the torx bolts out of the valve body. There are two little t20s and a bunch of large t30s. Tf60sn 09g 325 039d valve body repair tools kit automatic. Fits all tf60sns see more info 4f27e fnr5 servo bore repair kit. Ok, here i go i will try to put everything in order to detail as much as i can on what ive been experiencing with the 09g transmission on my mk5 jetta 2. Please contact sonnax remanufactured valve body technical product at 18662438829 for help with making the adjustments. I have contacted america, and verified that my 09g aisin co. Sunbelt valve body builders best selling valve bodies. For convenience we provide a link at the top of each pdf file html page so it can be openedsavedprinted straight up as such by whatever adobe acrobat pdf reader your device may utilize. Shop with us today for quality new and used transmission parts.
Introduction 1st printing audi, jetta, passat, march. Vw 09g valve body fix rebuild and solenoid repair upgrade with shift kit more volkswagen repair videos. Brakes b1 and b2 and the freewheel multiply the engine torque at. How to fix the vw 09g transmission how to replace the valve body on a. Volkswagen 09g 09k tf60 aisin warner 6 speed valve body identification. Jan 26, 2015 a common misconception is that because the operating principles of the 09d are the same as its fwd 09g relative, the same kits can be used to repair the valve body. Bushings are available from valve body pro at 8776117767. Faulty 09g valve body transmission kicking and slipping. Brakes b1 and b2 and the freewheel multiply the engine torque at the gearcase.
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